Advances in Manufacturing  2016, Vol. 4Issue (1): 79-88

The article information

Lei-Lei Cui, Xiao-Wei Miao, Yu-Feng Song, Wen-Ying Fang, Hong-Bin Zhao, Jian-Hui Fang
Electrospinning synthesis of novel lithium-rich 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 nanotube and its electrochemical performance as cathode of lithium-ion battery
Advances in Manufacturing, 2016, 4(1): 79-88
http://dx.doi.org/10.1007/s40436-016-0133-x

Article history

Received: 4 February 2015
Accepted: 8 January 2016
Published online: 29 January 2016
Electrospinning synthesis of novel lithium-rich 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 nanotube and its electrochemical performance as cathode of lithium-ion battery
Lei-Lei Cui1, Xiao-Wei Miao1, Yu-Feng Song1, Wen-Ying Fang1, Hong-Bin Zhao1,3, Jian-Hui Fang1,2     
Received: 4 February 2015; Accepted: 8 January 2016; Published online: 29 January 2016
Author:Jian-Hui Fang, Email: jhfang@shu.edu.cn
1 Department of Chemistry, Shanghai University, Shanghai 200444, People's Republic of China;
2 Shanghai Key Laboratory of Mechanics in Energy Engineering, Shanghai University, Shanghai 200072, People's Republic of China;
3 Department of Chemical Engineering, University of Waterloo, Waterloo N2L3G1, Canada
Abstract:In this study, a lithium-rich layered 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 nanotube cathode synthesized by novel electrospinning is reported, and the effects of temperature on the electrochemical performance and morphologies are investigated. The crystal structure is characterized by X-ray diffraction patterns, and refined by two sets of diffraction data (R-3m and C2/m). Refined crystal structure is 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 composite. The inductively coupled plasma optical emission spectrometer and thermogravimetric and differential scanning calorimetry analysis measurement supply reference to optimize the calcination temperature and heat-treatment time. The morphology is characterized by scanning and highresolution transmission electron microscope techniques, and the micro-nanostructured hollow tubes of Li-rich 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 composite with outer diameter of 200-400 nm and the wall thickness of 50-80 nm are synthesized successfully. The electrochemical evaluation shows that 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 sintered at 800 ℃ for 8 h delivers the highest capacity of the first discharge capacity of 267.7 mAh/g between 2.5 V and 4.8 V at 0.1C and remains 183.3 mAh/g after 50 cycles. The electrospinning method with heat-treatment to get micro-nanostructured lithium-rich cathode shows promising application in lithium-ion batteries with stable electrochemical performance and higher C-rate performance for its shorter Li ions transfer channels and stable designed structure.
Key words: Electrospinning     Cathode     Nanotube     Lithium-rich     Lithium battery    
1 Introduction

Rechargeable lithium-ion batteries have been considered as the key power source for its application in mobile phones and electronic devices due to their high energy storage capacity,excellent cycling performance,and so on [1, 2, 3]. LiCoO2 was the first commercial cathode material introduced into market by Sony in 1991 [4]. LiCoO2 has still been the most widely used as the positive electrode material due to its easy synthesis,relatively good cyclic stability and stable discharge voltage although more than two decades have passed [5]. However,LiCoO2 also has disadvantages,such as its toxicity,high cost and low energy density,which have limited its applications in electrical vehicles (EVs) and plug-in hybrid electric vehicles (PHEVs). After that,many different cathode materials,such as LiFePO4,LiMnPO4,LiMn2O4,and transition metal oxides,are reported as cathodes of lithium batteries and their applications on EVs and PHEVs are evaluated and developed in detail [6, 7, 8]. However,for the electrical vehicles and other power batteries,the higher discharge voltage cathodes with considerable capacity,as well as excellent dynamic performance are required urgently. Among these kinds of batteries,ternary and Li-rich layered materials,such as LiNi1/3Co1/3Mn1/3O2,LiNi0.4Co0.2Mn0.4O2,LiNi0.5Co0.2Mn0.3O2 and xLi2MnO3·(1-x)LiMO2,are attracted by more and more attentions [9, 10, 11].

In recent years,Li-rich layered oxides written as xLi2- MnO3·(1-x)LiMO2(M = Mn,Co,Ni) have attracted great concerns as the next generation cathode materials applied in lithium ion batteries [12] owing to the high specific capacity (≥250 mAh/g),low-cost,environmentally friendly and highvoltage,etc. In this type ofmaterials,C/2 m Li-rich Li2MnO3 phase can be highly integrated with R-3m LiMO2,and Co/Ni doping with a (Co+Ni)/Mn molar ratio of 1/3 or higher is usually applied to improve the structure stability during cycling,but it is electrochemically inactive unless the voltage is up to 4.5 V [13, 14]. However,the disadvantages of this material are the large irreversible capacity loss during the first cycle because of the simultaneous removal of Li+ and O2- which is a net loss of Li2O at the voltage above 4.5 V.Besides,Li-rich layered cathode materials still meet the challenges,such as the poor cycling performance and rate capability because of the drastic activation and structure evolution of the material in the first cycle and the following deterioration upon further cycling [10, 12, 15, 16].To improve the performance,a lot of prepared material methods are conducted,such as coprecipitation [7, 17, 18],sol-gel method [16, 19, 20, 21, 22, 23],combustionmethod [24, 25, 26],ball millingmethod [27],microwave assisted method [28, 29],and so on.

In this paper,electrospinning [30, 31, 32] is used to synthesize the novel micro-nanostructured 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 cathode with a further sintering at 800 ℃ for different heating time. The effects of the heating time on the electrochemical performance and morphologies are investigated. The result shows that the lithium-rich cathode heated at 800 ℃ for 8 h presents the best performance with the initial discharge capacity of 267.7 mAh/g and remains 183.3 mAh/g after 50 cycles. The effects of temperature on the morphology and structure of this novel Li-rich layered material are discussed. Its micro-nanostructure contributes electrochemical stability and fast lithium ions transfer,therefore the high C-rate and long-time performance is expected.

2 Experimental 2.1 Materials preparation

The material of 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 was prepared by electrospinning method. Polyacrylonitrile (PAN) was added into N,N-dimethylformamide and stirred for 4 h at 75 ℃ to get a stable transparent solution. Stiochiometric amounts of acetate Li(CH3COO)· 2H2O,Ni(CH3COO)2·4H2O,Co(CH3COO)2·4H2O and Mn(CH3COO)2·4H2O) were dispersed in the solution under the constant stirring for 12 h at 75 ℃. The mixture was switched to the syringe and began to electrospin under a high voltage of 15 kV. The nanofibers were collected on a clean aluminum foil as a mat and calcined at 800 ℃ for different time of 3 h,8 h,12 h in air to eliminate the organic residues. The obtained powders were the composite of lithium-rich layered 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 and used without further treatment.

2.2 Material characterization

The structure of the material is performed by X-ray diffraction (XRD) using Cu Ka radiation at 40 kV and 250 mA. The data are collected from 10.0°to 90.0°with a step size of 0.02°and courting time of 3.5 s for every step. Rietveld refinement is conducted by general structure analysis system (GSAS). The morphologies and sizes of materials are characterized by scanning electron microscope (SEM,Hitachi-X650 microscope,20 kV) and high resolution transmission electron microscope (HRTEM,JEOL-2010F,200 kV). The specific surface areas of the materials are measured through the Brunauere-Emmette- Teller (BET) procedure from the N2 adsorption desorption isotherms with a micromeritics ASAP 2020+C nitrogen adsorption instrument (micromeritics Inc.,USA) at 77 K. The elemental contents in the materials are analyzed by the inductively coupled plasma optical emission spectrometer) (ICP-OES) (ICAP 6000). The thermal decomposition behavior of the precursors is examined by thermogravimetric analyzer (NETZSCH STA 449 F3 Jupiter).

2.3 Electrochemical test

The electrochemical performances of the samples as the cathode materials are tested using 2016-type coin cells. The working electrodes are prepared by slurry which consists of 80% weight ratio active material,10% weight ratio Super P,and 10% weight ratio polyvinylidene fluoride. The mixture is casted onto Al foil and dried in the vacuum oven at 120 ℃ for 12 h. Cells are assembled in an argon-filled glove box with lithium foil as anode electrode,1 mol/L LiPF6 dissolved in a mixture of ethylene carbonate,dimethyl carbonate and ethyl-methyl carbonate (1:1:1 in volume) as the electrolyte and Celgard 2500 as separator. The galvanostatic charge-discharge performances are tested on a LAND CT2001A battery test system (Wuhan,China) between 2.5 V and 4.8 V (vs. Li+/Li) at the current density from 20 mA/g to 400 mA/g at room temperature. Cyclic voltammetry (CV) tests are measured by electrochemical workstation (CHI660d) in the potential window of 2.5-4.8 V (vs. Li+/Li) at a scan rate of 0.1 mV/s.

3 Results and discussion

The variety component of elements in the Li-rich xLi2MnO3· (1-x)LiNi1/3Co1/3Mn1/3O2 composites affects its electrochemical performance,and we employ ICP-OES to get the elemental composition before we study its structure and morphology. The result of ICP analysis in Table 1 supplies the calculated molar ratio of Li,Ni,Co and Mn is 1.4:0.22:0.22:0.64,which is closed to the stoichiometric result. The small difference of Li content is due to its evaporation when it is heated at high temperature for a long time. The BET specific surface area of the material at different time is comparatively large. The samples calcined at 800 ℃ for 8 h and 12 h obtained almost the same results of 10.28 m2/g and 10.58 m2/g,respectively.

Table 1 The results of specific surface area and ICP analysis of 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2

To verify the structure and phases of the composites synthesized by electrospinning,XRD patterns are studied and the results are refined in Fig. 1. It is obvious that the samples could not index a known single phase from the database and a complex phase structure seems more possible. The Rietveld refinement of XRD pattern of the composites with different heating time is indexed from slow scan speed diffraction patterns and all the peaks can be indexed to the hexagonal a-NaFeO2 type with R-3m except the supper lattice from 20°to 25°,which is corresponding to the monoclinic Li2MnO3 phase with the space group of C2/m [32]. Distinct splitting (006)/(102) and (018)/(110) peaks can be observed,which results in both good crystallinity and well-formed layered structure [33]. Table 2 shows the result of the refinement. As reported before,the higher ratio value of c/a represents faster Li+ transfer [33] and the sample heated for 8 h shows the highest value. Higher I(003)/I(104) value(>1.2) generally indicates better structure order and low cation mixing [34- 36]. The values of I(003)/I(104) of the samples heated for 3 h,8 h and 12 h are 0.81,0.83 and 0.82,respectively. Therefore,the Li-rich 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 is successfully synthesized by easily electrospinning method.

Fig. 1 Rietveld refinement of XRD pattern of the 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 heating at 800 ℃ for 3 h a, 8 h b and 12 c in the air atmosphere
Table 2 Rietveld refinement results of XRD pattern of the material 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 heating at 800 ℃ for different time

Figure 2 shows the TG-DSC of 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 precursor with PAN in the range of 25-800 ℃ to detect the chemical reaction of the precursor and the calcined temperature of the product [37]. As can be observed from Fig. 2b,the decomposition process of the material is supposed to be divided into two stages. The mass-loss from room temperature to 250 ℃ can be indexed to the loss of DMF and the crystal water of acetates and the weight loss is about 2.5% occurred in this process companying a endothermic reaction. Another serious endothermic pyrolysis with mass-loss of about 6.5% occurred at 250 ℃ to 390 ℃. The DSC curve indicates that the mass-loss at about 390 ℃ corresponded to an exothermic peak of the decomposition of the PAN polymer main chain and the formation of 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 [37]. Below 700 ℃,there is no obvious mass-loss and endothermic peak,confirming that the ideal heat-treatment temperature is higher than 700 ℃. To prevent the lithium evaporation at high temperature and get well crystallized Li-rich composite,800 ℃ as calcination temperature is selected.

Fig. 2 a Thermogravimetric (TG) and b differential scanning calorimetric (DSC) analysis of 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 precursors with PAN

To study the morphology of the obtained Li-rich composites and evaluate the relationship between morphology and electrochemical performances,we take the SEM images of obtained 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 samples (see Fig. 3). As shown in Fig. 3,the morphologies of the Li-rich composites are different when sintered for different time. The obtained raw wires of precursor (see Fig. 3d,d') are smooth surface and homogenous wire with the diameter of 1 lm and dozens micrometers in length. All of these three samples undergone heat-treatment are almost hollow tubes assembling with different diameter of nanoparticles loosely. With the heat-treatment time increasing,the nanoparticles grow up from about 50 nm to 150 nm and the surface becomes much rougher. In addition,the diameter of hollow tubes decreases from dozens micrometers to one micrometer when the heat-treatment time delays from 3 h to 12 h. Differently,the tubes heated for 3 h (see Figs. 3a,a') are long and the wall is thin which indicate the bad crystallinity of 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 or incompletely deposition of PAN. When the heating time increases to 8 h,the tubes become a little shorter and the walls become thicker (see Figs. 3b,b'),thus enhancing the electrochemical cycling performance. In case of the composite heat-treated for 12 h,the hollow tubes-like is loosely assembled by agglomeration of particles (see Figs. 3c,c'),meaning good crystallinity while longer lithium transfer channel which is not desirable. TG/DSC patterns also confirm that when increasing heattreatment time,the precursors go through three different processes,deposition of polymer,the formation of new phases and the crystallization. In the heat-treatment process,PAN decomposes as carbon oxides and nitrogen oxides and leaves enough space. These empty spaces decrease the aggregation and growth of nanoparticles. The precursor salts dispersed in PAN decompose and form new phases with a successively grown up to nanoparticles. The shape of raw wires is kept totally,while the surface becomes rough and new wall formed with aggregation nanoparticles of Li-rich composite. This micro-nanostructured hollow tube is expected to improve the dynamic behaviour,as well as the cycling performance.

Fig. 3 SEM images of the material 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 heating at 800 ℃ for a,a' 3 h, b, b' 8 h and c, c' 12 h in the air atmosphere with different magnification, d, d' the raw wire got by electrospinning

Figure 4 shows the HRTEM images of 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 for different heating time. The crystal d-spacing between the neighboring lattice fringes is measured of 43.4 nm,47.1 nm and 45.7 nm,respectively. The sample of 8 h shows the closest value to the (0 0 3) plane of the hexagonal layered phase of 47 nm and exhibits the clearest lattice fringe. Therefore,the sample calinated at 800℃ for 8 h has more ideal hexagonal layered phase indicating more stable structure for lithiation/ delithiation process. The novel micro-nanostructured assembling Li-rich composite indicates good electrochemical reversible performance and high C-rate performance because of its small particle size,which is benefit for lithium transfer. The stability for its assembled micrometer tube in length prevents the volume expansion and the aggregation of particles in the charge/discharge process.

Fig. 4 HRTEM images of the material 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 heating at 800 ℃ for a,a' 3 h, b, b' 8 h and c, c' 12 h in the air atmosphere

The electrochemical performance and lithium storage mechanism of the Li-rich 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 cathode are evaluated by constant current charge/discharge and coulometric differentiation method. Figure 5 shows the first two cycles of charge/discharge curves and the differential capacity vs. voltage of the samples for different heating time at a current density of 20 mA/g (1C = 200 mA/g) within the voltage of 2.5-4.8 V (vs. Li+/Li). The sample heated for 8 h delivers the highest charge/discharge capacity of 321.8mAh/g/ 267.7 mAh/g with a high initial coulomb efficiency of 83.2%. The initial charge curve has two plateaus at 3.9 V and 4.5 V,respectively. The first plateau is corresponding to the Li+ ions extracting from the space group of R-3m accompanying with the oxidation of Ni2+/Ni4+ and Co3+/Co4+. Another plateau is attributed to the releasing of Li+ and O2-,considered as Li2O,from the layered Li2MnO3 which only happens during the first cycle and this process is irreversible because of the rearrangement of ions [38]. It can be observed from Fig. 5b that there are two processes during the first charge,corresponding to the two cathodic peaks at 3.9 Vand 4.6 V,which is agreement with that of charge/discharge profiles. The anodic peak at around 4.0 V is more electrochemical reversible. All the cathodes have two obvious charge/discharge plateaus around 3.9 V and the wide and float integrated Q from 3.2 V to 3.8 V means continue lithiation process with wide potential window and contributes relative high capacity.

Fig. 5 The first and second charge–discharge curves and differential capacity vs. voltage of the sample 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 heating at 800 ℃ for a,a' 3 h, b, b' 8 h and c, c' 12 h in the air atmosphere in the voltage range between 2.5 V and 4.8 V (vs. Li+/Li) at a current density of 20 mA/g

Figure 6 shows the cyclic performance and the rate capability of the sample 0.4Li2MnO3·0.6LiNi1/3Co1/3 Mn1/3O2 synthesized by different heating time of 3 h,8 h and 12 h between 2.5 V and 4.8 V. The sample heated for 8 h shows the best cycling performance with the initial discharge capacity of 267.7 mAh/g and remains 183.3 mAh/g after 50 cycles. The cells of 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 synthesized by different heating time of 3 h,8 h and 12 h are charged with 0.1C and discharged with different current densities from 0.1C to1C and back to 0.1C,as shown in Figs. 6a,b. As the current densities increasing,the discharge capacity decreases and the sample heated for 8 h has the best rate capacity of 263.2 mAh/g,215.8 mAh/g,167.4 mAh/g and 109.6 mAh/g and it still recovers to high capacity of 215 mAh/g when back to 0.1C. The excellent high C-rate performance and well recovery ability are attributed to its micro-nanostructured hollow tube and thin tube wall assembled by the small nanoparticles. The electrospining technique effectively controls the nanostructure with stable electrochemical performance. The micro-nanostructured morphology of 0.4Li2MnO3· 0.6LiNi1/3Co1/3Mn1/3O2 meets the requirement of the dynamic design that shortens lithium ion transfer channel and more stable structure adapting for large volume expansion/contraction.

Fig. 6 The cyclic performance a and the rate capability b of the sample 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 heating at 800 ℃ for different calcination time in the charge/discharge window between 2.5 V and 4.8 V(vs. Li+/Li)
4 Conclusions

The novel 0.4Li2MnO3·0.6LiNi1/3Co1/3Mn1/3O2 nanotube cathode material is synthesized via electrospinning and sintered treatment. Different heating time is important to the morphology and electrochemical performance which are all investigated in the paper. The sample synthesized by heating at 800 ℃ for 8 h displays the desirable crystallinity and small particle size of 80-150 nm. It also shows good cycle performance which delivers the high discharge capacity of 267.7 mAh/g at the first cycle and remains 183.3 mAh/g after 50 cycles for its micro-nanostructure with stable morphology during the charge/discharge process. But the C-rate capacity is not as high as the reference reported [39, 40]. More works need to be done to further improve the performance of this Li-rich material. For the facile electrospining synthesis method,it can be regarded as a potential method to prepare other micro-nanostructured cathode material of Li-ion battery.

Acknowledgments The project is funded by the 085 Project of Shanghai Education Commission,Science and Technology Commission of Shanghai Municipality (Grant No. 15ZR1415100),the China Scholarship Council (Grant No. 201406895017) and Shanghai University International Cooperation and Exchange Fund.We also thank the Analysis and Research Center of Shanghai University for sample characterization.

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